China high quality High Hardness Aluminum Idler Pulley with Ceramic Coating for Cable Industries wholesaler

Product Description

 

Detailed Photos

Ceramic Coating aluminum pulley

Detailed Product Description:
Aluminium body, surface with chrome ceramic coating
2. High hardness
3. Excellent wear resistance
4. Long service life
The ceramic coating aluminum pulley made of aluminum with enameled equipment is easy deformation and the sprayed ceramic coating is failure because of its thin edge and light weight while being sprayed with ceramic rod gun by plasma sprayed facility. Therefore, our company has introduced the whole sets of detonation spraying equipment system.
Specialized for Enameling machine pulleys, the heating to the piece is less during the explosion process but can obtain better high density coating and stronger adhesion.

Any dimensions can be customized according to customers drawings.

Product Description

Material base/ bone: Aluminum
Surface Finish Chrome oxide Coated (Ceramic coated)
Surface roughness  Ra 0.4 
Thickness of Coating: 0.4mm   single side after grinding. 
Hardness of Coating:  Hv 1300 (HRC 65°  above )
Surface porosity   < 1%
Surface bonding strength  > 89-90 Mpa
Craft: flame spraying gun
Coating feature:  Excellent wear resistance   fit for making cooper wire,   stainless wire with Φ0.02   – 0.05
Equippment Supersonic equipment(HVOF),flame powder spray equipment
Drawing  Customs provide technical drawing 
Certification ISO9001
Sample Lead time From 3 days to 5 days upon receipt of sample charge
Delivery Lead time 7-15 days after full deposit received
Manufaturer Yes
Origin Place Made in china
Customizable Yes (all measure material  as customer requipment)

 

Packaging & Shipping

 

Company Profile

KIM CHEN INDUSTRY INTL LIMITED was founded in 2001, It is located in HangZhou City.

We specialize in the manufacture and RD of the component which is used in coil of wire and tension systems, textile machinery and electrical industry Precision Ceramics, automatic lathe products, precision machining manufacturing and water jet technology. Our company has more than 100 employees, of which nearly 20 technical staff.

With a strong technical force, professional processing equipment, we devote ourselves and development of the component which is used in coil of wire. We have accumulated rich processing experience in the Deep-processing of the super-hard alloy, Crystal Gem and Precision Ceramic. Our technology is improving day by day…We can be tailored to customer specifications of the various nozzles. Various products have been widely used in various types of electronics, machinery, textile and other equipment, its excellent performance and the reliable quality has fully met the international standards; One of the parts of precision grinding technology and quality standards even more than the international peer level.

After a few years development of the coil winding tension system and the production of the 2 series of 10multiple specifications tensioner, after the listing of products, we gain customer recognition with an annual output-5, 000 sets. At the same time we are exploring the development of new industrial categories, through the introduction of advanced international machine tool equipment, we have a certain production scale in the field of automatic lathe products, therefore we have the ability to undertake all types of non-standard nut (column), posts and large quantities of shaft processing with the stable and reliable product quality.

We manufacture only No Lead Green Products to protect our environment in order to fulfill our moral responsibility as a member of this earth.

We always adhere to quality first, technology first, service first, customer first to pragmatic, scientific management, innovation and integrity, excellence, management philosophy. The company not only selling products all over the country and exported to Southeast Asia, the Middle East, Europe and more than 20 countries and regions. In the companys leadership and staff of the joint efforts of the rapid development of the gold honesty CHINAMFG INDUSTRY INTL LIMITED. Sincerely hope to strong technical advantage, advanced management, quality performance and perfect after-sales service and work closely with customers home and abroad hand in hand, create brilliant future!

Continuous Development and Conscious Operation is our long term goal. We hope to develop properous collaboration with you in the future.

Certifications

Our Advantages

1:Nice Price with Nice Quality
2:Fast and best serive
3:Fast Delivery 
4: Professional Experierence 
5:Strong and Good package

FAQ

1.Q:Are you a factory or trading company?
A:We are a professional manufacturer.

2.Q:Where is your factory located?
A:Our factory is located in HangZhou, ZheJiang Province.

3.Q:How can I get a sample to test your quality?
A:The sample is available,for more detail, welcome to talk with us.

4.Q:How about your payment method?
A:TT,Paypal ,Online

5.Q:When can you deliver the goods?
A:If stock available, we can deliver it within 2 days. If not, that would be 5-7 working days after confirm the order.

6.Q:Does your company accept OEM or ODM production?
A:Yes, we are experienced in operating OEM & ODM, just send the detailed requirements.

7:Q: How about the delivery method?
Goods are usually shipped by air or sea via DHL,UPS,FEDEX,TNT. If you have a warehouse in China, we can also deliver the goods to your warehouse.

8:Q: What is your main product?
A: We are support one-stop winding parts,for more product, demand, welcome to send inquiry and contact us ,thank you .

Welcome to send inquiry to us, we will provide professional service and solution to you asap.
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Pulley Sizes: Customized
Manufacturing Process: Coating
Material: Alloy
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

idler pulley

What safety considerations should be kept in mind when working with idler pulleys?

Working with idler pulleys requires adherence to proper safety practices to prevent accidents and injuries. Here are some important safety considerations to keep in mind:

1. Lockout/Tagout Procedures:

Prior to any maintenance or repair work involving idler pulleys, follow lockout/tagout procedures to isolate the power source and ensure the equipment is de-energized. This prevents unexpected startup and potential entanglement hazards.

2. Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment, such as safety glasses, gloves, and protective clothing, when working with idler pulleys. PPE helps protect against potential hazards such as flying debris, sharp edges, or accidental contact with rotating parts.

3. Training and Knowledge:

Ensure that personnel working with idler pulleys are trained and knowledgeable about the equipment and its safe operation. They should understand proper installation, maintenance, and adjustment procedures to minimize risks.

4. Equipment Inspection:

Regularly inspect idler pulleys for signs of wear, damage, or misalignment. Replace any worn or damaged pulleys promptly to ensure safe operation and prevent unexpected failures.

5. Proper Guarding:

Ensure that idler pulleys are properly guarded to prevent accidental contact. Install adequate barriers, covers, or shields to prevent fingers, clothing, or other objects from coming into contact with rotating pulleys.

6. Safe Work Practices:

Follow safe work practices when working with idler pulleys. Avoid wearing loose clothing or jewelry that could get caught in the pulleys. Use appropriate tools and techniques when installing or adjusting belts to minimize the risk of injury.

7. Risk Assessment:

Conduct a thorough risk assessment of the work area and the specific tasks involving idler pulleys. Identify potential hazards, such as pinch points, sharp edges, or inadequate lighting, and take appropriate measures to mitigate the risks.

8. Emergency Procedures:

Establish clear emergency procedures in the event of an accident or injury. Ensure that personnel know how to respond to incidents, provide first aid if necessary, and contact medical assistance.

It is important to note that the above safety considerations are general guidelines. Always refer to the specific safety guidelines and recommendations provided by the equipment manufacturer and follow any applicable regulations and standards in your region to ensure the highest level of safety when working with idler pulleys.

idler pulley

What maintenance procedures are necessary to ensure the reliability of idler pulleys?

Maintenance procedures are essential to ensure the reliability and longevity of idler pulleys. Here’s a detailed explanation of the maintenance procedures necessary to ensure the reliability of idler pulleys:

1. Regular Inspection:

Regular visual inspections of idler pulleys are crucial to identify any signs of wear, damage, or misalignment. Inspect the pulleys for cracks, excessive wear on the grooves, or any unevenness in the surface. Also, check for proper alignment and ensure that the pulley spins freely without any wobbling. Regular inspections help detect early warning signs and allow for timely maintenance or replacement.

2. Lubrication:

Proper lubrication of idler pulleys is important to minimize friction and reduce wear. Refer to the manufacturer’s guidelines or specifications to determine the appropriate lubricant and lubrication intervals. Apply the lubricant to the pulley bearings as recommended, ensuring that the lubrication reaches all necessary points. Adequate lubrication helps maintain smooth rotation and prevents premature bearing failure.

3. Tension Adjustment:

Check and adjust the tension of the belts or chains guided by the idler pulleys as per the manufacturer’s recommendations. Proper tension ensures that the belts or chains remain engaged with the pulleys and prevents slippage. Use tension measuring tools or follow the recommended tensioning procedures to ensure accurate and consistent tension across the system.

4. Cleaning:

Regular cleaning of idler pulleys helps remove dirt, debris, and contaminants that can affect their performance. Use a suitable cleaning method, such as wiping with a clean cloth or using compressed air, to remove accumulated particles. Pay attention to the grooves and surfaces of the pulleys to ensure they are clean and free from any obstructions that could interfere with belt or chain operation.

5. Alignment Checks:

Periodically check the alignment of the idler pulleys with respect to the other pulleys in the system. Misaligned pulleys can cause belt or chain misalignment, leading to increased wear and reduced efficiency. Use alignment tools or techniques to assess and correct any misalignment issues, ensuring that the idler pulleys are properly aligned with the rest of the system.

6. Replacement:

Idler pulleys have a limited lifespan and may eventually require replacement. Follow the manufacturer’s guidelines or industry standards to determine the recommended replacement intervals. Replace idler pulleys that show signs of significant wear, damage, or if they no longer meet the required specifications. Regularly replacing worn-out or damaged idler pulleys helps maintain the reliability and performance of the system.

7. Record Keeping:

Maintain a record of maintenance activities performed on the idler pulleys. This record should include inspection dates, lubrication schedules, tension adjustment details, cleaning procedures, alignment checks, and replacement dates. Keeping accurate records helps track maintenance history, identify patterns, and plan future maintenance activities effectively.

By following these maintenance procedures, you can ensure the reliability of idler pulleys, minimize downtime, and extend their service life. Regular inspections, proper lubrication, tension adjustment, cleaning, alignment checks, replacement when necessary, and maintaining comprehensive records will contribute to the smooth and efficient operation of the idler pulleys and the overall mechanical system.

idler pulley

Can you explain the primary functions and components of an idler pulley?

An idler pulley serves important functions in mechanical systems and consists of several key components. Let’s explore the primary functions and components of an idler pulley:

1. Primary Functions:

– Belt Guidance: The main function of an idler pulley is to guide the belt along a desired path, changing its direction as necessary. This ensures efficient power transmission and proper operation of the system.

– Tension Maintenance: Idler pulleys help maintain tension in the belt by taking up slack and preventing belt sagging or slippage. Proper tension is essential for optimal power transfer and system performance.

2. Components:

– Pulley Wheel: The pulley wheel is the circular component with a groove or V-shape that accepts the belt. It rotates on a fixed axle or bearing and provides a contact point for the belt to ride on.

– Axle or Bearing: The axle or bearing is the component that allows the pulley wheel to rotate smoothly. It provides support and reduces friction, ensuring efficient movement of the belt.

– Mounting Bracket: The mounting bracket is used to secure the idler pulley in its designated position within the system. It may be attached to a stationary structure or integrated into a movable mechanism.

– Tensioning Mechanism (Optional): In some cases, idler pulleys may incorporate a tensioning mechanism. This can include a spring-loaded arm or an adjustable bracket that allows for easy adjustment of belt tension.

– Housing or Guard (Optional): Depending on the application, an idler pulley may be enclosed within a housing or guarded to protect it from external elements and to prevent accidental contact with moving parts.

It’s important to select an idler pulley that is compatible with the specific belt type, system requirements, and load conditions. Proper installation and periodic maintenance, such as lubrication of bearings and inspection for wear, are essential to ensure smooth operation and extend the lifespan of the idler pulley.

China high quality High Hardness Aluminum Idler Pulley with Ceramic Coating for Cable Industries   wholesaler China high quality High Hardness Aluminum Idler Pulley with Ceramic Coating for Cable Industries   wholesaler
editor by CX